The project originates from a challenge set by a French company: to find a solution to valorize waste from neoprene wetsuits and beach flip-flops, with the goal of keeping these materials within the surfing ecosystem by giving them a new function.

The concept of developing a PAD (traction pad), a functional component applied to surfboards, is established.
This marks the beginning of the technical structuring of the product and its performance objectives.

Technical development and product design begin, alongside the definition of initial molds and processing parameters. The project evolves between laboratory and industrial environments.

Initial trials are carried out using different formulations and production conditions. Promising solutions are identified, as well as limitations in terms of cohesion, flexibility, and in-use performance.

The focus shifts to process optimization and pilot-scale production. Several industrial trials are conducted, with continuous adjustments to materials, densities, and processes — with both progress and necessary setbacks to stabilize the product.

The project enters a consolidation phase.
New configurations are tested, including bi-layer structures, improving performance in terms of comfort, grip, and resistance.

Despite progress, the weight and behavior of the developed solutions reveal limitations.
A new approach based on cork is introduced, marking a significant shift in the development path.

Trials with cork show significant improvements — weight reduction, better impact absorption, and a more natural aesthetic. The solution gains consistency and stronger alignment with the project’s positioning.

With pilot production, new challenges emerge — particularly regarding the adhesion of the PAD to the surfboard. Extensive testing is carried out, involving partners such as 3M, along with adjustments to design and geometry.

The project remains under development, focusing on resolving the critical interface between the PAD and the fixation system. This journey reflects the nature of innovation projects: iterative, demanding, and built on continuous learning.